In the last few years, laser-based processes have found application in nearly every sector. Practically every machining operation, that has traditionally been performed by mechanical tools, finds a laser equivalent. Lasers can currently cut, weld, drill, heat treat, kiss cut a very wide range of materials.

For the industrial sector, CO2 laser sources are widely adopted. The features of their laser beam make them suitable for a great variety of manufacturing applications and materials. A CO₂ laser is definitely what you need if you are considering switching to a laser based production process.

But what are the advantages of adopting a laser system and in particular a CO2 laser? How can it improve the productivity of your lines? Let’s make this clear using the example of laser cutting.

1. You won’t need strong fixturing

Since CO2 laser cutting is a non-contact process, you need no strong fixturing to keep your material centered on the working area, as in conventional machining. In CO2 laser based process, no mechanical forces are implied: the laser head will deliver the laser beam where required.

This feature will speed up the transition from part to part or between sheets of different materials through a production run. In a small amount of time you will be able to cope with different design patterns for both additive manufacturing or fabrication.

2. Cutting flexible materials will be a joke

The absence of touching parts and strong fixturing speeds up the cutting operations of flimsy materials like paper or plastic film. When performing a cutting procedure, a laser beam is as sharp as a scalpel. Forget the fear of accidental distortions or cracks: a laser beam won’t push on objects with which they come in contact. Hence a CO2 laser will be suitable for both soft and hard materials.

3. Computer is on your side

Computer numerical control (or CNC) will give you a complete control of essential parameters such as the kerf and direction of cut. Thanks to the narrow cutting kerf allowed by CNC CO2 laser cutting you will obtain the most intricate and beautiful design patterns.

4. Reduce the wastage of material

This means that you also will be able to make the most of your base material. It will be easy to optimize the arrangement of the figures to be cut out from the surface, so as to minimize the wastage of the base material and optimize your ressources.

5. A slight heat affected zone means that your material will be safe

Laser cutting processes like CO2 laser cutting use the energy and heat conveyed by the laser beam to cut through a material. You might think that such a process would damage material as delicate as paper, plastic film or cardboard. Actually, the heat affected zones are so small that laser cutting operations are perfectly suitable for heat sensitive materials.

6. Cutting operations will be done at the speed of light

A CO2 laser cutting system is very fast. It takes only a few instants to cut even the most intricate and arbitrary contours from a sheet of various materials.

7. Perfectly refined and uniform parts

Lasers are so precise that they cut through without leaving any imperfection. Your produced parts will be perfectly and completely refined and uniform.

8. Minimize tooling costs

A great advantage of CO2 laser cutting over mechanical machining is that there is virtually no tool wearing. A laser beam will always be a sharp cutting knife, producing clean, smooth, round edges. Needless to say, tooling costs will be dramatically reduced, especially in sectors that process very tool consuming materials (e.g. abrasive materials and sand paper production).

In conclusion, laser based machining processes are fast, reliable and cost effective tools for your production lines. They allows great flexibility and repeatibility of the process, ensuring small to no variations between the parts. Switching to a laser cutting system will dramatically improve your productivity rate and make your work more easy and fast.

Laser cutting of wood-based products is one of the most important applications of CO2 lasers. Today, laser is a powerful, flexible and reliable tool: it made it possible to overcome the limits imposed by the traditional methods of machining wood based materials.

The advantages of laser production are many. Here’s a few:

• it tremendously speeded up operations such as cutting, drilling or marking on various materials
• it allowed to extend the use of materials such as engineered wood products for the production of parts and components
• it allowed operations that couldn’t be achieved with traditional, mechanical, applications, due to the limits of either the material and the machines

It’s no coincidence that one of the first commercial applications of CO2 lasers was the cutting of plywood die boards for the packaging industry. This sector in particular has really benefitted from the advent of laser-based production methods. The reason is that CO2 lasers are perfect for machining wood, paper, cardboard and similar products, largely used by the packaging industry. CO2 laser cutting opened up a new range of possibilities for this industry.

But how does the CO2 laser cutting process work?

CO2 laser cutting, a precision technology

The laser cutting process in itself does not involve any mechanical force. It relies upon the physical and chemical processes that take place when a focused laser beam hits the surface of a material.

A high intensity beam of light is generated by a laser source, like one of our BLADE RF Self Refilling family. This laser beam is then reflected by a system of mirrors, until it passes through a lens which focuses the beam down to a small spot onto the surface.

This means that, in a single spot a fraction of a millimeter wide, is concentrated all the energy generated by the laser. The spot thus reachers a great energy density which causes the immediate sublimation of the material surface touched by the laser. In this way the  desired cut is produced.

Despite the highest energies involved in this operation, laser cutting of wood is a very safe process. The entire operation is controlled by a computer, resulting in great accuracy. The cutting kerf is very narrow and precise and no damage is possible, provided that the laser is properly set.

The cuts obtained in such manner have some unquestionable qualities:

precision: the CO2 laser provides accurate cuts. The energy is focused precisely on the spot indicated by a software. Since the dimensions of this point are very small, working tolerances are very tight, allowing very complex profiling paths

smooth edges: the edges obtained from CO2 laser cutting don’t need further finish because they all have a polished appearance

Reduced costs: the laser cutting of wood results in the absence of any sawdust, shavings or other leftovers. This, combined with the lack of blades or other mechanical tools, create a very quiet working environment

Laser cutting of wood can be achieved on different types of woods. The results can vary a lot, depending on parameters such as the type of wood, its density and resin content and, of course, the thickness of the panel that is going to be cut.

Laser and MDF: an example of success in the industry of packaging

The best results of CO2 laser cutting on wooden products are achieved on the so called engineered woods. Those derivatives of wood include products such as plywoods, laminated woods and medium-density fibreboard or MDF.

Not too long ago, the operations that could be achieved on such materials were scarce, due to intrinsic properties of them. All engineered wood are composite materials, made from fibers of chips of wood pressed together. This features made them unsuitable for accurate machining operations, especially at a small scale. That’s why they’ve long been overlooked as engineering material.

CO2 laser cutting made those materials suitable for a new set of applications. An example of this can be seen in the packaging industry.

The construction of packaging products is a very challenging business. A good packaging has to be tough, light and attractive for the customers. But how to achieve all those contrasting needs? Thanks to CO2 laser cutting, the packaging industry introduced new materials for the creation and design of packaging. This is the case of boxes, crates and cases made from laser cut MDF panels.

MDF provides the same toughness and performance of solid wood but at a lower cost. Those characteristic make MDF a perfect material for the design and engineering of packaging products like boxes, crates and cases of various kind. A CO2 laser is able to easily cut the panel in MDF in all desired shapes and dimensions. It is possible, for instance, to produce the various components to assemble boxes and crates. In this way it becomes easier to create containers of every kind and dimensions, that can be used to protect delicate products like fruit from the risks of damage during shipping and transportation.

This is only one example of the many possible applications of CO2 laser cutting for wood. The introduction of such a technology affected many industrial sectors anche the packaging industry is only one of them.

It might also interest you: CO2 Laser: a new technology for the fabrication of corrugated fiberboard and cardboard

Laser engraving is one of the many applications of CO2 lasers. This process uses the energy delivered by the laser beam to mark the surface of a material. In the last decades, laser engraving proved to be an effective and efficient tool for the manufacturing applications, especially for the fashion and decorating industry.

The variety of materials that can be engraved is wide and includes either natural and synthetic materials as well as metals. Wood, paper, cardboard, plastic and plastic films or rubber are very well suitable for CO2 laser processing. Those materials absorb very well the specific wavelength of CO2 lasers. This means a greater energetic efficiency of CO2 laser light.

Thanks to this feature, CO2 lasers are particularly suitable to sectors like the fashion industry. This trade largely handles organic materials like natural fiber tissues or leather: CO2 laser engraving proved to be an economically efficient and powerful tool for the decoration of fashion goods and accessories.

The decoration of leather, both natural and synthetic, is one of the branches that have benefitted the most from the introduction of laser as a processing tool.

Leather and CO2 laser engraving

The traditional approaches to leather crafting involves the use of hand tools or physico-chemical processes. Engraving the surface of a piece of leather is a matter of craftsmanship and perseverance. Those methods are not suitable for today’s needs of mass production. They are very slow and time-consuming: leather is a flexible but tough material and thus operations such as cutting or engraving take a lot of effort, expertise and time to be carried out properly.

The introduction of laser has significantly improved those drawbacks of traditional leather decorating techniques.

CO2 laser engraving of leather is based on the energy developed by a CO2 laser focused on the surface of the material. The high density thus obtained, produces the immediate sublimation of a shallow layer of material, leaving a mark on the surface.

Those marks have some great qualities: they are permanent, sharp and very accurate. They are also immune to wearing, scratching or fading because of light or mechanical aggression.

As all laser applications, the whole process is controlled by a software. A typical laser engraving leather machine is composed of three components:

• a CO2 laser source. El.En. Blade RF Self Refilling is a perfect example
• a laser scanning head. It can be boiled down to three main components: a X axis galvanometer, a Y axis galvanometer and a z axis actuator that dynamically adjusts the focal length of a lens. The purpose of the scanning head is to deflect the CO2 laser beam so as to to keep it always focused on the working area
• a software. It translates the design developed by the operator into the a that the laser beam will follow.

Thus it is possible to create any model on the software and then transfer it onto the surface.

The advantages of CO2 laser engraving on leather

With the help of the software, it becomes possible to accurately control parameters such as the speed, power and intensity of the CO2 laser beam. Depending on those parameters, laser engraving allows a virtually infinite variety of effects on leather.

The advantages of such a feature are remarkable for the general leather engraving process:

• A CO2 laser system is flexible:it is possible to rapidly develop and test new design prototypes and try out textures, patterns and other effects
• The use of nesting software allows to automatically find the most efficient laser engraving pattern, thus minimizing the production of scraps and wasted material;
• The controlling software is also able to optimize the efficiency of the CO2 laser machine. For instance, by identifying shared contours that can be cut at once;
• It is possible to reproduce the same design over and over without minimal or no differences, resulting in constant quality over the time.

Those aspects of CO2 lasers make them an attractive tool for the producers of leather goods, especially for those operating in the fashion and decorating industry. The laser is a flexible and efficient device. Its possibilities are infinite, all to be explored and tested. It allows innovation and originality, freeing the designer from the constraints of traditional leather engraving techniques. And, undoubtedly, this is a considerable benefit that CO2 lasers can offer to the fashion industry, constantly driven by innovation and always in search of original designs.

Peeling fruit and vegetables using laser technology? It is possibile. And it is only one of the many applications of the CO2 laser for the food industry. Because of its wavelength, the CO2 laser allows you to efficiently process materials of organic origin.

The fast technological advance of the last few years have made the use of laser in the food industry now possible. El.En has been one of the first CO2 laser producers to study and experiment on its possible uses in the food industry. Laser technology can be used for cheese or cured meat marking, chestnut incisions, biostimulation, etc.

In this article we will describe another laser processing technique: the laser peeling of fresh fruit and vegetables.

How the processing mechanism works

The laser peeling process consists in using a focused laser beam to remove the skin of the produce. This is possible thanks to the elevated energy density that the laser manages to concentrate on a very small area. The process causes the immediate disappearance of a layer of material.

The thickness of the removed layer is very thin and essentially depends on the chosen parameters for the laser. Usually this layer corresponds to a few microns. This means that even if the energy and pressure would be very high, they concentrate on a tiny part of the organic material. Consequently, the zone affected by the laser is scarce and very focused, which is very important for the processing of food products. The result is that the organoleptic properties of food, such as flavor, freshness, texture and color, are in no way modified by the laser’s action.

Onions, peppers, tomatoes, oranges and lemons are only a few of the fresh produce that can be exposed to this type of laser treatment.

Laser peeling equipment

From a technical standpoint, the configuration of this type of system mainly requires a CO2 laser source, a laser scanning head and a control software. The advantage of this type of system is that even with a low power CO2 laser source, you can obtain great results. In general terms, the higher the laser power, the faster the operation and therefore the productivity of the system.

The process is based on the laser scanning of the product to be treated. By carefully regulating the parameters of speed and laser power, it is possible to configure the laser with extreme accuracy according to the results you want to obtain.

Contact us

Our company specializes in the use of laser for food processing. We can build a solution that works for your needs. If you think that laser peeling could be useful for your business, all you have to do di contact us!

The introduction of lasers in industrial processes has been a small revolution: the effectiveness and versatility of this technology has allowed us to significantly renew diverse production fields. Especially the die sector has seen radical changes over the past years due to innovations in laser technologies.

Die cutting revolves all around the cutting, drilling, and shaping low-strength materials such as paper, cardboard, rubber, fiber, and cloth. Die cutting tools are mainly used in the paper and packaging industry, and are known to be robust.

Traditional Die Cutting

The creation of a die is a process that requires a lot of time, specialized technicians, and materials. This tool is thus not economically advantageous for manufacturers with small production quantities or large production variations.

• The creation of a die requires the following steps:
• Engraving a wooden board, needed to support the die.
• Cutting and folding of the steel blade, to be inserted into the incisions of the base.
• Fixing the blade on the die holder

The entire process must be carried out with utmost precision, as the blade must fit perfectly into the incisions of the support table.

It is thus clear that the die can be preliminary used for large and standardized production volumes. Small production volumes, prototype designs, or customized processes are bound to have high production costs.

The CO2 laser – an efficient and accurate tool

Market segmentation and the need to meet diverse and customized processes have led manufacturers having to search for innovative solutions. The CO2 laser, due to its characteristics, proves to be the best and most efficient choice.

The high power stability and the particular wavelength of this laser make it the ideal tool to cut paper and cardboard, typical packaging materials.

These packaging materials have the following characteristics: low conductivity, high combustibility, low gasification temperature, minimum thickness. These characteristics make the perfect conditions for the CO2 laser. With these conditions the CO2 laser is known to have a high running speed, while maintaining minimal energy consumption

Each laser process is characterized by accuracy and speed. The laser path is managed by the computer that “translates” the CAD design of the project into parameters such as power, speed, and position. In this way the laser beam produced by the CO2 laser source reaches the surface to be worked, causing the immediate evaporation of the material and therefore the realization of the process.

This process allows you to make cuts, perforations and engravings – in short all the operations of a die – in a fast, precise and flexible manner.

The unstoppable growth of organic food sales seems to suggest that consumers are increasingly aware of genuine, natural, and environmental friendly fresh products. Organic food is realized in compliance with natural cycles, isn’t treated chemically, and is environmental friendly.

The trend involves all aspects of the product: from the cultivation carried out according to natural principles, to the packaging – designed to be the least polluting possible. It is exactly this last aspect that has seen significant innovations during recent years due to the development of the laser technology.

Creating eco friendly packaging is a hot topic of discussion at the moment. The goal of CO2 laser marking fresh fruit is not just reducing plastic consumption by replacing it with packaging materials such as recycled paper. The aim is – whenever possible, of course – to completely remove packing.

This is the direction some of the leading vegetable wholesalers are alreading moving to. Just look at ICA Gruppen, one of the world’s leading fruit and vegetable manufacturers. This company has already started adopting laser technology to replace traditional labeling methods. The label is directly laser-marked on the skin or peel of products. This simple transition translates into saving hundreds of kilos of paper and glue, resulting in an eco-friendly product.

But there is more: laser marking fresh fruit and vegetables also allows to improve the quality and genuineness of products. Several studies have shown that laser labelled products maintain the qualities of the original product. Laser marking is solely executed on the surface of the peel and only in order to change the pigmentation of the food. The entire process is carried out in compliance with maximum hygiene requirements, making the technique ideal for the food industry. Above all, with the laser technology, there is no need to use adhesives or other potentially harmful substances.

For this reason the laser labeling of fresh-fruit and vegetables is the ideal technique for every manufacturer of organic food products. A completely ecological product can only be realized by avoiding all use of plastic, paper, or adhesive materials in the labeling process. At the same time, by laser marking fresh fruits and vegetables, the traceability requirements of the distribution system stay respected.

The following are the main advantages of laser labeling fresh fruits and vegetables:

• Offers the ability to mark an unlimited amount of simple and complex signs, including graphics and logos, codes of any type, as well as expiration dates and traceability codes
• Laser marks are permanent, stable, non-abrasive, insoluble in water, resistant to temperature and UV rays. Laser engraved labels cannot drop coincidentally and cannot be altered
• Laser marks are perfectly hygienic and therefore suitable for any type of food
• Laser marking is an efficient, highly flexible and fully automated technology
• Laser technology reduces the consumption of materials, and thus help saving economic resources
• Laser technology is eco friendly as it avoids the use of chemicals that can be potentially harmful to the environment and human health

These are just a few of the many advantages of laser labeling. Over the years El.En. has experimented with several laser applications in diverse sectors of the food industry – such as the labeling of cheese and the application of traceability codes on apples. Applications of the laser technology are endless: contact us and we will discuss the CO2 laser labelling solution that suits your needs

The clothing industry is the second biggest polluting industry, being just behind the petrol industry. To give you an idea of the massive impact the fashion industry has on the environment, consider this: it is estimated that 10% of world’s greenhouse gas emissions are generated by the textile industry.

The textile industry is all but harmless to the environment since its production processes consume a lot of resources such as water, energy and chemicals for the finishing process. This has led the industry to research more sustainable and eco friendly processes.

One of the most polluting phases of the production processes in the clothing industry is the finishing process, e.g. fabric decoration. Research shows that laser technology currently is the most eco friendly and sustainable application that can be used to decorate clothing and fabric. Not only did the laser technology stand out as a viable and efficient technology, but it also allowed designers to innovate products and designs.

To be honest, the use of laser technologies in the clothing industry is not entirely new, but dates back to the early 60’s. From that moment on, researchers noticed the diverse advantages of this technology, such as precision and lack of wastes. After years of research, experimentation and applications, the CO2 laser has proven to be the most suitable technology for the fashion industry. The use of the CO2 laser is beneficial in terms of design as well as in terms of the company’s resources. All desired designs can be achieved, with millimetric precision, by applying the very vast and efficient laser marking processes on the fabric. The energy efficiency and the running speed of a CO2 laser source are incomparably superior to any other traditional production technique, resulting in a significant decrease of energetic resources. Furthermore, the technology solely modifies the surface of the material – this means that there is no need for water consumption or polluting chemicals.

Laser engraving for fashion design does not know limits in terms of versatility. Nearly all materials normally employed by the textile and clothing industry can easily be worked by the CO2 laser. The technology can engrave or mark either natural or synthetic fabrics. Recent studies have also revealed that this technology is highly suitably for the discoloration of clothing, in particularly jeans cotton.

The CO2 laser is especially suitable for the clothing industry due to its particular wavelength, which is well absorbed by non-metals and organic materials as they are bad conductors of heat and electricity. This allows you to achieve optimal results while consuming the least possible amount of energy resources. Inks, chemicals, and solvents are eliminated and there is thus no longer a need for large amounts of water: the eco-sustainability of the CO2 laser is thus evident.

This is also demonstrated by a recent study¹ that analyzed the outcomes of laser decoration and innovative designs on wool and polyester fabrics versus decoration achieved by means of chemicals. The research paid particular attention to the weight, thickness, perspiration, thermal conductivity, and strength of the fabric after they had been engraved or marked. Both production methods have been tested with simple as well as complex patterns. The results have shown that the laser technology method performed better in all of the above named aspects, in comparison with traditional methods.

Besides that, the laser technology has also shown better results in terms of speed, precision, and resource consumption.

In conclusion, laser engraving for the clothing and textile industry is a more efficient, sustainable, and eco-friendly process than traditional methods of decoration.

¹Application of Laser Engraving for Sustainable Fashion Design, G.X. Yuan, S.X. Jiang, E. Newton and W.M. Au, Research Journal of Textile and Apparel 2013 17:2, 21-27.

Let’s continue our journey of discovery of the different CO2 laser applications for the packaging industry. In the past articles, we’ve already described how laser micro-perforation can drill accurate holes on plastic film to create packages suitable to preserve fresh food. Laser micro-perforation applications, unlike traditional mechanical micro perforation applications, offer speed, flexibility, and extreme accuracy.

In order to improve the shelf life of products, it is often necessary to continuously control gas exchanges between the interior and the exterior of a plastic bag. Laser micro-perforation allows us to tightly control these gas transmissions, allowing us to easily package fresh products as well as preserve their quality.

It is no coincidence that the CO2 laser has seen a broad application in this field. The packaging industry knows very strict production rules and specifications. Packaging must not only guarantee the quality of the product, but must also meet requirements in terms of mechanical strength, packaging hygiene, and food safety. Besides that, all requirements also have to be reconciled with an aesthetic appearance. Poor packaging could reduce the perceived quality of the product, and is thus a crucial factor in influencing consumer buying behavior.

In this article we’re going to describe another application of the CO2 laser: we will talk about sealing plastic food bags.

Conventional methods to seal plastic food bags

Why is the CO2 laser an innovative process for the sealing of food bags? To get an answer to this question we have to briefly discuss the traditional methods used to seal plastic food bags.

Traditionally the sealing of plastic food bags is a welding process achieved through the application of heat and pressure. In this process, two sheets of plastic film are joined and welded together. This process is mostly mechanical, meaning that parts of the machine have to be changed every time a different packaging process is executed, in order to meet the packaging needs of diverse products. Traditional machines are heavy, due to their working parts that need to be fastened securely.

A production line of this kind is not flexible, while food manufacturers may need to apply different packaging techniques within the same production cycle. This would mean that the manufacturers have to the change machine parts or perform other maintenance operations, which results in lower productivity.

Laser hermetic sealing plastic food bags

The process of laser sealing of plastic bags is part of the hermetic welding process of thermoplastics. The most commonly used bags in the packaging industry are transparent and made of polypropylene or polyethylene.

These materials absorb the 10.6 μ wavelength of the CO2 laser very well. The laser beam reaches the surface of the material to be welded thanks to a scanning head. Subsequently, the laser heats up the surface so as to reach the melting temperature of the material, allowing it to weld the two plastic films together.

The entire process is incredibly fast: the speed achieved with this welding method to hermetically seal plastic bags allow to seal dozens of pieces per minute.

What are the advantages of hermetic laser sealing?

The advantages of using a laser sealing system to hermetically seal plastic food bags are endless:

• You can change the shape and size of the packaging material to be sealed without the need for long breaks in the production flow. It is not necessary to create custom-made parts since the laser can be applied to any type of container and to any type of machining even within the same production cycle.
• The sealing can even be carried out on very thin plastic films without risking any damage to the material. This allows extremely accurate machining operations and reduces the amount of material used, and thus reduces industrial waste.
• The CO2 laser is compact in size and light in weight since mechanical parts or other bulky mechanisms are not required. The laser system thus fits well into production facilities with confined spaces.
• Like any other laser process, the welding of plastic bags is a non-contact process. This means, among other things, that it is aseptic, and thus perfect for the packaging of food products.

Required components for a laser system setup

You may ask yourself right now which components are required for a laser system set-up. It is difficult to define in detail the diverse components or elements that will be part of the system. Each customer has its own needs in terms of power, production speed, material to be treated, etc. However, it is possible to define the following three basic elements of a similar system.

CO2 Laser source

The CO2 Laser source generates the laser beam that will work your materials. El.En. CO2 laser sources are available in different output powers, ranging from 150W to 1200W.

Laser scanning head

The laser scanning head is a device that “moves” the laser beam while keeping it perfectly focused on the point that needs to be worked. El.En.’s scanning head executes this process at very high-speed thanks to the beryllium mirrors mounted on galvanometric motors.

Control Software

The advantage of laser processing is that the entire process is controlled digitally. Through the software, you can control all relevant machining parameters and perform on-the-fly changes without interrupting the process workflow.

Wood, paper, cardboard, plastic, PMMA. And also rubber, leather, metals, and ceramics: CO2 lasers can cut a great number of materials. For this reason, CO2 lasers have become the most widely diffused laser technology for laser material processing.

However, despite the wide use of the CO2 laser we receive a lot of questions on possible appications that can all be summed up by what materials can be cut by CO2 laser? In this article we answer to this question with a simple list of materials that can be easily cut with CO2 lasers (the links take to articles that examine each topic in depth): 

• Wood based materials
• Paper based materials
• Acrylic (PMMA) and other plastic polymers
• Leather and faux leather
• Natural and synthetic fabric
• Biologic materialAll industrial sectors that need to process these materials can thus use the laser CO2 for a faster, smoother, and more precise cutting process.

Fields of application

To go into the details, the following list displays the main applications of CO2 laser cutting, ordered by industry:

• Papermaking industry
• Cutting cardboard boxes
• Cutting paper and cardboard
• Stencil cut
• Decorations

• Woodworking industry
• The cutting of any kind, and thickness, of wood, especially Plywood and MDF
• Inlay fine wood
• Engravings of any kind

• Engravings and inlays
• Laser engraving and cutting methacrylate
• Laser engraving and cutting leather goods
• Laser engraving name and number plates
• Laser engraving and cutting textiles
• Laser engraving electronic components
• Laser engraving anodized aluminum and varnished metals. N.B.: the CO2 laser usually doesn’t cut metal but can label or mark them indelibly.
• Engraving of glass, marble, and stones
• Inlays on ivory

• Creation and Customization
• Laser cutting hollow punches
• Laser cutting for architectural models
• Laser cutting plastic, cardboard, or wooden displays.
• Contour and cut labels
• Personalizing gadgets
• Personalizing buttons
• Material machining for model making

The list above is just a short list of the many different materials that can be processed by the CO2 lasers: there are lots of other materials that can be cut with the CO2 laser. Research on the applications of the CO2 laser is still an ongoing process, of which experimentation plays an important role: only experimentation provides us with certainty about the possible applications. For this reason we invite you to contact us whereby the material you want to work is not presented in the above list. Together we will find you the solution that fits your needs!

Let’s continue exploring the applications of CO2 lasers. In this article we will be talking about acrylic and CO2 laser.

Acrylic, also known as PMMA or plexiglas is one of the plastic materials that can be laser processed with success. In particular, CO2 laser is the right to do the job.

What is acrylic and why it is so successful

Acylic was discovered in the 1920s. However, the material only really gained ground only after WWII as a cheap and effective replacement to glass. Easy to manufacture and process, rugged and flexible, acrylic has imposed itself as a successful material for a wide range of uses.

CO2 laser and acrylic

Acrylic is also known as PMMA. This acronym stands for Poly Methyl Methacrylate and refers to its chemical formula which includes atoms of carbon. For this reason acrylic materials responds very well to the wavelength of CO2 laser, which is 10.6 micrometers. At this wavelength, acrylic is opaque to CO2 laser, which is therefore absorbed very well by the material. This feature, coupled with low thermal conductivity and a relatively low sublimation point (300 °C), allows acrylic processing to be done quickly and easily. As a matter of fact, the fabrication of acrylic materis is one of the applications in which CO2 lasers give the best results.

Laser cutting acrylic

The main laser processing technique for acrylic is probably laser cutting. As se we have seen, the interaction between the laser and acrylic is very efficient. That means that when a CO2 lasers interacts with an acylic surface, the latter absorbs a large part of the energy conveyed by the laser, which is focused then on a tiny spot.

High energy on a very small surface means instantly vaporizing the material and as a result we obtain the cut. This process is called by sublimation of the material. Sublimation causes the material to evaporate and therefore does not create residues, making laser cutting an extremely clean process.

The end results of this process is extreme precision and quality. The cut has clean and smooth straight edges that don’t require further finishing.

The acrylic laser cutting process is also incredibly fast. Speed ​​is related to the thickness of the material and the power of the laser source. But whatever the thickness, the processing speed will be significantly higher than the mechanical cutting methods, even if it is a CNC method.

The possibilities of laser machining are endless and, ultimately, only limited by the designer’s imagination.

Do you need a laser cutting system?

At El.En. we have a long experience in producing laser systems for the fabrication of acrylic. We can design complete laser system or integrate our CO2 laser in existing laser. For whatever request or question you might have just contact us!